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Specifications safetron

 

 Material

Welded or seamless austenitic stainless steel tubes, depending on outer diameter (see dimensions). TP316L

  • 1.4435/BN2/TP316L, ∂-Ferrite content of the basic material and longitudinal weld ≤ 0.5%.
  • 1.4404/TP316L
  • 1.4539/904L (UNS N089904)
  • TP316L
Dimensions

Stock dimensions:

  • Imperial: 1/4” (6.35 x 0.89 mm) to 6” (152.40 x 2.77 mm)
  • ISO: 13.50 x 1.60 mm to 219.10 x 2.60 mm
  • Further dimensions on demand: metric: 6.00 x 1.00 mm to 154.00 x 2.60 mm
Technical terms of delivery

Tubes:
According to ASTM A 269 / A 270 / DIN EN 10217-7 / DIN EN 10216-5
Length:
5900 - 6090 mm (max. 10% short lengths possible)
Fittings:

  • Tube components: Prematerial according to ASTM A 269 / A 270 /DIN EN 10217-7 / DIN EN 10216-5
  • Machined components: Prematerial according to ASTM A 479 / EN 10088-3 / DIN 17440

Tolerances:
According to ASTM A 269 / A 270 (pharmaceutical tubes) or DIN EN ISO 1127 / D4/T3
Ends:
Tubes and fittings are prepared for orbital welding

Surface options

Tubes and Fittings:

inner surface:

  • bright finish (bf): Ra ≤ 0,40 µm (16 μin)
  • anodic clean (ac): Ra ≤ 0,40 µm (16 μin)
  • electropolished (ep): Ra ≤ 0,25 µm (10 μin)

outer surface: Ra ≤ 0,80 µm (32 μin)

Fittings:
a) Inner and outer surface roughness of the cold worked area is not defined
b) Specified roughness of total surface available on request

Inner surface treatment
  • Tubes ac: Anodic cleaning procedure Spec. HE 175 3VNS
  • Tubes ep: Electropolishing procedure Spec. HE 175 4VN
  • Fittings ac: Anodic cleaning procedure Spec. HE 111 3VNS
  • Fittings ep: Electropolishing procedure Spec. HE 111 4VN
Hardness Max. 180 HV 5/90 HRB
Test procedures
  • Verification of basic test certificate
  • Verification of dimensions
  • Visual control
  • Roughness measurements
  • Endoscopic inspection of bright finished tubes
Marking

Tubes: permanently marked
Fittings: needle marking

Information
  • Heat number
  • DOCKWEILER
  • DW number
  • Material
  • Dimensions
Documentation Inspection certificate 3.1 according to DIN EN 10204 for the prematerial
Packing and delivery

Bright finished tubes and fittings closed with white/transparent PE caps (anodic clean and electropolished tubes and fittings with PE/PA squares), sleeved and sealed in PE and marked with a green sticker „safetron“. Electropolished tubes and fittings are closed with yellow PE caps and marked with a green sticker „safetron ep“.

Delivery of tubes in tubular container or wooden crate, fittings in strong cardboard box with shock-absorbing filler.

MARKETS AND APPLICATIONS

Pharmaceuticals / Biotechnology

Production and filling of fluids, for instance: WFI, Parenteralia

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SPECIFICATION CHECKS


Spezifikationen überprüfen

Are you planing to build a facility? We will check your specifications.

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SURFACE TREATMENT

Dockweiler tube systems are treated according specified procedures in order that the high quality standards of inner surfaces is met constantly.

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CONTACT

Dockweiler AG
An der Autobahn 10/20
D-19306 Neustadt-Glewe
Germany
Phone: +49 (0) 38 75 75 8-0
Telefax: +49 (0) 38 75 75 8-222
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